
國(guó)內(nèi)外起重鏈條規(guī)格方面有哪些差異
標(biāo)起重圓環(huán)鏈條在起重鏈條的規(guī)格工藝方面,是有相關(guān)規(guī)范的,杭州雄盛機(jī)械廠通過(guò)尺寸和材質(zhì)兩
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標(biāo)起重圓環(huán)鏈條在起重鏈條的規(guī)格工藝方面,是有相關(guān)規(guī)范的,杭州雄盛機(jī)械廠通過(guò)尺寸和材質(zhì)兩方面進(jìn)行介紹國(guó)標(biāo)起重圓環(huán)鏈條的正確選用和國(guó)標(biāo)起重圓環(huán)鏈條規(guī)格。
Hangzhou Xiongsheng machinery factory introduces the correct selection of the national standard lifting ring chain and the national standard lifting ring chain specifications through the dimensions and materials.
尺寸1、材料直徑
Size 1, material diameter
成品鏈環(huán)的任一截面的材料直徑應(yīng)等于名義尺寸,其公差應(yīng)符合相關(guān)標(biāo)準(zhǔn)的要求。測(cè)量時(shí),應(yīng)取同一截面內(nèi)互相垂直的兩次測(cè)量結(jié)果的平均值。測(cè)量時(shí)應(yīng)避開焊縫,且在鏈環(huán)直邊上,避免由于鏈條芯模接觸引起截面的變形影響測(cè)量結(jié)果。
The material diameter of any section of the finished chain link shall be equal to the nominal dimension, and its tolerance shall meet the requirements of relevant standards. During the measurement, the average value of two measurement results perpendicular to each other in the same section shall be taken. The welding seam shall be avoided during the measurement, and the deformation of the section caused by the contact of the chain core die shall not affect the measurement result on the straight edge of the chain link.
2、鏈環(huán)的其他尺寸 鏈環(huán)的長(zhǎng)度、寬度以及高精度鏈條的節(jié)距和若干個(gè)鏈環(huán)的長(zhǎng)度均應(yīng)符合相關(guān)標(biāo)準(zhǔn)的規(guī)定。
2. The length and width of other sizes of links, the pitch of high-precision chain and the length of several links shall comply with the relevant standards.
材質(zhì)、熱處理和制造 1、材質(zhì) 鏈條的材質(zhì)應(yīng)符合相關(guān)標(biāo)準(zhǔn)的要求。
Material, heat treatment and manufacturing 1. The material of material chain shall meet the requirements of relevant standards.
在滿足這些要求的前提下,制造商應(yīng)選擇一種鋼材,以便成品鏈條符合相關(guān)標(biāo)準(zhǔn)的機(jī)械性能要求。
On the premise of meeting these requirements, the manufacturer shall select a steel so that the finished chain can meet the mechanical performance requirements of relevant standards.
2、熱處理 所有鏈條在施加制造驗(yàn)證力之前,都應(yīng)按相關(guān)標(biāo)準(zhǔn)的規(guī)定進(jìn)行熱處理。
2. Heat treatment all chains shall be subject to heat treatment according to relevant standards before applying Manufacturing Verification force.
3、制造 3.1、制造工藝 平型或非對(duì)稱型焊縫均應(yīng)位于鏈環(huán)的中部。在鏈環(huán)分肢中部的任一側(cè),焊接影響的材料尺寸均不應(yīng)超過(guò)相關(guān)標(biāo)準(zhǔn)的規(guī)定值。
3. Manufacturing 3.1. The manufacturing process of flat type or asymmetric type welds shall be located in the middle of the chain link. On either side of the middle part of the link leg, the material size affected by welding shall not exceed the specified value of relevant standards.
焊縫在任何地方都不應(yīng)錯(cuò)位到使鏈環(huán)外廓產(chǎn)生凹陷。 3.2、修整 3.2.1、平型焊接鏈 應(yīng)清除焊接形成的凸棱。3.2.2、非對(duì)稱焊接鏈
The weld shall not be misplaced in any place to make the outer outline of the link concave 3.2. Trimming 3.2.1. The convex edges formed by welding shall be removed from the flat welding chain. 3.2.2 asymmetric welding chain
應(yīng)清除鏈環(huán)外表面由于焊接形成的凸棱,保留內(nèi)表面凸棱。
The convex edges on the outer surface of the chain link due to welding shall be removed and the convex edges on the inner surface shall be reserved.
4、表面狀態(tài) 如果有涂層,成品鏈條應(yīng)包括表面涂層。
4. If there is coating on the surface, the finished chain shall include the surface coating.
5、制造驗(yàn)證力(MPF)
5. Manufacturing Verification force (MPF)
熱處理及工藝處理完畢,成品鏈條應(yīng)經(jīng)受相關(guān)標(biāo)準(zhǔn)規(guī)定的制造驗(yàn)證力。試驗(yàn)機(jī)應(yīng)符合附錄A的要求。鏈條放入試驗(yàn)機(jī)時(shí)應(yīng)無(wú)扭轉(zhuǎn)。驗(yàn)證力除去后,應(yīng)由勝任者仔細(xì)檢驗(yàn),更換不合格的鏈環(huán)。當(dāng)撥動(dòng)鏈條時(shí),鏈條應(yīng)轉(zhuǎn)動(dòng)靈活。
After heat treatment and process treatment, the finished chain shall be subject to the manufacturing verification force specified in relevant standards. The testing machine shall meet the requirements of Appendix A. The chain shall not be twisted when put into the testing machine. After the verification force is removed, the competent person shall carefully inspect and replace the unqualified chain link. When the chain is moved, it should rotate flexibly.
采用酸洗或電鍍等表面處理工藝時(shí),鏈條有發(fā)生脆性的危險(xiǎn),應(yīng)對(duì)成品鏈重新施加制造驗(yàn)證力。為了檢驗(yàn)施加驗(yàn)證力后的鏈條,應(yīng)提供合適的設(shè)備和照明。
When the surface treatment process such as pickling or electroplating is adopted, the chain is in danger of brittleness. The manufacturing verification force shall be applied to the finished chain again. Suitable equipment and lighting shall be provided to verify the chain after application of the verification force.
6、制造過(guò)程中接入的鏈環(huán)
6. Links connected in the manufacturing process
任何接人的鏈環(huán)應(yīng)進(jìn)行處理以保證成品鏈條中的每個(gè)鏈環(huán)具有同樣狀態(tài)。如果鏈環(huán)在施加制造驗(yàn)證力后接入,則受接入處理影響的那部分鏈條應(yīng)重新經(jīng)受制造驗(yàn)證力和檢驗(yàn)。
The links of any successor shall be treated to ensure that each link in the finished chain has the same status. If the link is connected after applying the manufacturing verification force, the part of the chain affected by the connection processing shall be subjected to the manufacturing verification force and inspection again.
7、破斷力(BF)和總極限伸長(zhǎng)率(A) 成品鏈條的破斷力和總極限伸長(zhǎng)率至少應(yīng)滿足相關(guān)標(biāo)準(zhǔn)規(guī)定的要求。
7. The breaking force (BF) and total ultimate elongation (a) of the finished chain shall at least meet the requirements of relevant standards.
8、彎曲 成品鏈環(huán)的小抗彎性應(yīng)符合相關(guān)標(biāo)準(zhǔn)的規(guī)定。
8. The minimum bending resistance of the bent finished chain link shall meet the requirements of relevant standards.
大多數(shù)鏈條已列為國(guó)際標(biāo)準(zhǔn),發(fā)達(dá)國(guó)家國(guó)家標(biāo)準(zhǔn)或中國(guó)標(biāo)準(zhǔn),這些鏈條的鏈號(hào)標(biāo)識(shí),不難從標(biāo)準(zhǔn)中查到。然而在鏈條國(guó)際貿(mào)易交往中,常常流行著美國(guó)、日本、德國(guó)、意大利、比利時(shí)等的鏈條企業(yè)鏈號(hào),使得我們的鏈條企業(yè)家們望之茫然無(wú)對(duì),束手無(wú)策。
Most chains have been listed as international standards, developed country standards or China national standards. The chain number identification of these chains is not difficult to find from the standards. However, in the chain international trade, the chain enterprise chain numbers of the United States, Japan, Germany, Italy, Belgium and other countries are often popular, which makes our chain entrepreneurs at a loss and helpless.
故筆者就此做些引導(dǎo),對(duì)于從事鏈條貿(mào)易的諸位,或許稍有裨益。
Therefore, the author makes some guidance on this, which may be of some benefit to those engaged in chain trade.
1、帶有前綴的鏈號(hào)
1. Chain number with prefix
(1)RS系列直板滾子鏈 R—Roller S—Straight例如-RS40即08A滾子鏈
(1) rs series straight plate roller chain r-roller s-straight for example - RS40 is 08A roller chain
(2)RO系列彎板滾子鏈 R—Roller O—Offset例如-R O60即12A彎板鏈
(2) RO series bending roller chain r-roller o-offset e.g. - R o60 is 12a bending chain
(3)RF系列直邊滾子鏈 R—Roller F—Fair例如-RF80即16A直邊滾子鏈
(3) RF series straight side roller chain r-roller f-fair for example - rf80 is 16A straight side roller chain
(4)SC系列齒形鏈(無(wú)聲鏈)S—Silent C—Chain來(lái)自ANSI
(4) SC series tooth chain (silent chain) s-silent C-chain from ANSI
B29.2M齒形鏈和鏈輪標(biāo)準(zhǔn)。例如-SC3即CL06齒形鏈,節(jié)距為9.525
B29.2m tooth chain and sprocket standard. For example - SC3 is cl06 tooth chain with pitch of 9.525
(5)C系列輸送鏈 C—Conveyor例如-C2040即08A雙節(jié)距輸送鏈 C2040 SL SL—Small roller小滾子 C2060L
(5) c-conveyor chain c-conveyor for example - c2040, i.e. 08A double pitch conveyor chain c2040 sl-small roller small roller c2060l
L—Large roller大滾子 CA650 C—Conveyor A—Agriculture,農(nóng)機(jī)輸送鏈小滾子型 Smali roller type大滾子型
L-large roller ca650 c-conveyor a-agriculture
Large roller type
Large roller type
(6)L系列板式鏈 L—Leaf chain例如 AL422即A型板式鏈,節(jié)距12.7,組合2×2美國(guó)鏈號(hào) 1975年取消
(6) l-leaf chain of L-Series plate chain, for example, al422, i.e. A-type plate chain, pitch 12.7, combination 2 × 2, American chain number cancelled in 1975
BL546即B型板式鏈,節(jié)距15.875,組合4×6美國(guó)鏈號(hào) LH0822即BL422,H—Heavy重型 ISO鏈號(hào) LL1044,L—Light輕型
Bl546, i.e. B-type plate chain, pitch 15.875, combination 4 × 6, American chain number lh0822, i.e. bl422, h-heavy ISO chain number ll1044, l-light light
ISO鏈號(hào)
ISO chain number
(7)M系列公制鏈條 M—Metric measure例如-M20內(nèi)節(jié)內(nèi)寬為1530mm的滾子鏈,有7種公制節(jié)距。
(7) M series metric chain m-metric measure for example - M20 roller chain with inner section width of 1530mm, with 7 metric pitches.
(8)W系列焊接鏈 W—Welded
(8) W series welding chain w-welded